Turbo Removal and Install

1 day to remove and 1 day to install

extension 3/8 and 1/2
Additional things I needed from local auto parts store:
27MM socket
1/2 extension
Universal swival joint 3/8 – mine broke
Coolant/Antifreeze 2 jugs incase
Silicone RV
12MM socket – mine cracked
Oil filter
Synthetic oil

Turbo Removal
take off intake
remove cross bars in engine bay
remove body molding on left and right of trunk
unplug mbc from actuator and compressor
take out intercooler pipes
take off hot pipe
take off coolant lines to turbo with the 2 10mm bolts.  put tray under car to catch coolant leaks
unbolt 27mm oil bolt
remove all hoses that maybe connected to the turbo
drain oil, remove oil filter and dip stick
Remove oxygen sensor on downpipe

Underneath the Car
Remove b-pipe.  later on it will get in the way of removing downpipe
Remove downpipe holder
Unscrew oil line bolts and remove bracket for oil lines
loosen (do not remove) 4 bolts that bolt the turbo to manifold
with the turbo loose wiggle it around to get the angle needed to loosen bolts on downpipe
drain oil

Above the Car
tie a rope to the turbo and secure the rope to an object so it can hold the turbo up.  Turbo can be heavy
Remove remaining bolts on downpipe and remove from turbo
Remove bolts and carefully take out turbo

Turbo Install
Test waste gate actuator by using air compressor to blow are into the actuator hose

Under the Car
Screw in loosely the oil pressure tubing (black metal tubing)
Connect 4 bolts to turbo loosely.
Attach downpipe and tighten.
Attach downpipe mount (the star trek looking symbol with 3 holes)
Attach b-pipe
Was suppose to install engine to turbo support bracket but the holes did not match properly.

Above the Car
Attach coolant pipes (silver looking thing).  Use RV silicone seal and gasket to ensure tight seal
Reinstalled hoses (use soap water or some lubricant to make it easier to fit hoses.  This also reduces the chances of tearing a hose), MBC (clock wise to increase boost, counter clock wise to lower boost), tightened all bolts
Fill car with coolant – do no install everything yet.  This will test to ensure there is nothing leaking.  Filled up oil and new oil filter
Connect hot pipe, air intake, zip ties, intercooler pipes
Changes spark plugs and spark plug wires

Burping cooling system
Fill up coolant until full.  Make sure no leaks under car.  Do not put cap back on
Turn on car and let engine run and keep an eye on temperature gauge.  Coolant system will bubble and burp.  I had to run the car for about 20-30 min.  Squeeze the coolant hose that is by the intercooler gently to get out any air pockets

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